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KoolDuct- What is it, and why is it a great ductwork solution?

Introducing Kingspan KoolDuct System

Side view of KoolDuct duct work

The KoolDuct System is a premium, pre-insulated Kingspan phenolic duct product that is both the ductwork and insulation all in one, providing labor savings and improved energy efficiency while also eliminating the need for an insulator. This innovative interior duct solution has been installed throughout the United States, Europe and Middle East and is also used in outdoor duct solutions such as the Pro-R duct system.

What is KoolDuct? What are Features of KoolDuct?

Kingspan KoolDuct System is a revolutionary HVAC ductwork product. KoolDuct is pre-insulated and is made of closed-cell foam. Its innovative design offers unmatched savings in energy costs in the HVAC industry, providing R-values from R-6 up to R-47 and incredibly low air leakage rates. Additionally, KoolDuct’s non-fibrous, rigid phenolic insulation core provides significant indoor air quality benefits. This leads to a high-performing building.

KoolDuct Features:

  • UL 181 Listed for fire and smoke performance and mold growth test due to smooth aluminum interior surface

  • Space-saving- can be installed directly along ceilings, walls, and floors

  • LEED Point eligible- contributing toward a LEED rating

  • Cost savings- Lightweight duct work reduces installation labor costs due to less time and fewer crew members required

  • High R-Values from R-6 to R-24

  • 13 ft. joints helps save on labor and material costs for installation

  • Up to 72% less weight compared to traditional ductwork methods

  • Ideal for mechanical rooms, attics, shafts, and hard-to-reach interior spaces

  • Lightweight Kingspan KoolDuct closed cell phenolic insulation delivers high energy savings

  • Available with TDC and 4 bolt connections, making installation contractor-friendly

  • Near-zero air leakage, easily achieves SMACNA Class 3

Why Phenolic Ductwork?

Kinspan KoolDuct System along ceiling of building

Phenolic ductwork is made using a high-performing alternative duct material. Phenolic duct systems like KoolDuct reduce duct leakage and increase thermal efficiency of HVAC systems. Using this type of duct product means that a contractor does not have to deal with separate ductwork and separate insulation, as it is pre-insulated, saving time, money, and reducing project timelines.

Kingspan KoolDuct can be installed internally or externally, above a false ceiling, or visibly mounted. It is quite versatile, providing an opportunity for plenums, risers, and other individual system components to be integrated to a standard sheet metal duct system.

KoolDuct Applications

The Kingspan KoolDuct® System is engineered to be used in building services and HVAC applications. It is perfect for both new and renovation projects on all levels- residential, commercial, industrial, and leisure sectors. KoolDuct is the preferred choice for the food, beverage, pharmaceutical industries, and other industries that require clean and hygienic air. In addition, high humidity environments are another application that KoolDuct outperforms competitors on due to its UL181 mold growth test. Swimming pools are no problem! Kingspan KoolDuct also is a top choice for communication or server rooms where non-fibrous material is preferred to keep everything running smoothly.

What are the Indoor Air Quality Benefits of KoolDuct

A big advantage to KoolDuct is that its insulation is fiber-free, offering a higher level of indoor air quality (IAQ) than standard ductwork. Traditional duct utilizes fiberglass insulation that releases fibers overtime and is also susceptible to mold due to its ability to absorb water.

Why You Should Choose Kingspan KoolDuct

If you are looking for a duct system product that offers thermal efficiency, unmatched cost savings on labor, IAQ benefits and a lightweight design that can be installed virtually anywhere, then KoolDuct would be an excellent choice for you.

To learn more about the Kingspan KoolDuct system, contact us for a free consultation by calling us at 651-265-0605 or at info@ductsandcleats.com.

Impacts of Ductwork Weight on Project Viability

Impacts of Ductwork Weight on Project Viability

The Kingspan KoolDuct System Boosts Project Viability Due to Lower Weight

KoolDuct Lightweight Carrying.JPG

The Kingspan KoolDuct system is a pre-insulated, low-weight HVAC ductwork that provides a variety of benefits for building projects, especially construction dealing with refurbishment or retrofit. Benefits include:

• Easy installation, which results in lower handling cost

• Minimizes the risk of surpassing the maximum manual handling and lifting limits for workers, thus ensuring the following of health and safety regulations

• Minimizes the need for specialized installation equipment

• Allows for the installation of lighter supports at space-efficient centers

• Reduces the need for extra structural support in renovation construction

Kingspan Insulation had an independent review of six UK case studies completed by Rider Levett Bucknall, an independent consulting firm. The review was intended to examine standard types of insulated sheet steel ductwork and Kingspan KoolDuct System ductwork. The review assessed each type’s performance relative to weight and the benefits provided.

The independent review found that the Kingspan KoolDuct System weighs up to 72% less than the standard galvanized sheet steel ductwork that is insulated with glass fiber duct wrap. Benefits identified from this lower weight includes the following:

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• Reduction of cost for projects

• Increased project viability due to lower cost

• May be only practical product for some projects

Reviewing the findings of the analysis, it is clear that the benefits from the lower weight of the Kingspan KoolDuct System make the product a top choice for construction projects where ductwork weight is of importance.

KoolDuct Vs SM Riser v2.jpg